Calabrian SO2 Clean Plant Project in Timmins
Project Overview
Patrick Mechanical Ltd. was the mechanical general contractor for the Calabrian SO2 Clean Plant project in Timmins, Ontario, the first of its kind in Canada. Running from July 2016 to February 2017, this turnkey project involved the fabrication and installation of a state-of-the-art sulfur dioxide (SO2) plant. Our team managed sub-trades for civil, electrical, refrigeration, insulation, and non-destructive examination (NDE), employing around 80 workers at the project’s peak.
Challenges & Solutions
The project posed unique challenges due to its condensed timeline and the need to adapt the design from an existing plant in Port Neches, Texas, to withstand the Northern Ontario climate. To meet these challenges, Patrick Mechanical implemented strict reporting and tracking systems for time and material management, developed efficient shift rotations, and ensured clear communication of QA/QC requirements from the start.
Results & Impact
Patrick Mechanical successfully delivered the project ahead of schedule, setting a new benchmark for quality and efficiency in future endeavors. By implementing a higher QA standard, the team ensured that every aspect of the project met rigorous quality control measures. This focus on quality not only enhanced the final deliverables but also led to significant improvements in QA documentation and process efficiency.
The adoption of streamlined processes throughout the project lifecycle contributed to a seamless closeout, minimizing delays and ensuring all milestones were met with precision. This experience has reinforced Patrick Mechanical’s commitment to continuous improvement, setting a new standard across all operations.
The lessons learned, especially in quality assurance and operational efficiency, are now integral to the company’s approach to future projects, further solidifying its reputation for delivering excellence in the mechanical solutions industry.